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Manufacturing Process With International Advanced Level —— Assembly line

From:   Author: Editor:admin  Date:08-05-05 15:53:41

  Assembly workshop apply pipelining, it is mainly divided into 7 areas: main assembly line area, trim line area, carriage pre-assembly line area, engine preassembly line area, pieces pre-assembly line, returnrepair area and storage area. The production process mainly is carriage assembly and body assembly.

  Carriage and body pass through punching workshop, welding workshop, coating workshop in sequence, finish the final assembly in the assembly workshop. In process of carriage assembly, when carriage coming out from coating workshop, it is delivered to carriage pre-assembly line through carriage roller system. The carriage pre-assembly line is equipped with cantilever crane, chassis marking,
carriage shuttle system and other equipments. After assembly, the carriage is transferred to main assembly line by trolley for assembly.
 
  In process of body assembly, the body is hung by electric trolley in air from the coating workshop to trim line. The trim line is equipped with 5 sets of powerassisted manipulators, they are respectively used for assembly of the instrument panel, main driving seat and assistant driving seat, front windshield, as well as the door assembly and disassembly. After finishing assembling, the body is transferred by electric trolley in air to the main assembly line for assembly. After engine is pre-assembled on the pre-assembly line, it is transferred to main assembly line by electric trolley in air. Pieces pre-assembly area and storage area are respectively responsible for pre-assembly of spare parts assembly of vehicles and storage of spare parts.  Return-repair area is responsible for return-repair of vehicles with quality problems.
 

  After pre-assembly, carriages, bodies, engines, tires, spare parts assembly finally pass through the main assembly line to complete the final assembly with chassis, and leave the line, the whole length of the main assembly line is more than 200 meters, has 12 work positions. The assembly line is equipped with bolt screwing, KBK, tire lifting platform, vacuum moulding machine, exhaust gas collection and discharge system, can produce various models of chassis for mixing trucks, bulk cement trucks, dumpers, pump trucks, tractors, freely adjust producing time according to market demands. It is one of the most advanced assembly line in domestic market.



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